Operational schemes for climate controlled beds

ABSTRACT

A climate controlled seat, bed or other assembly configured to receive a person includes a blower and two or more thermoelectric devices or other conditioning fluid modules. According to one embodiment of an operational scheme, a control system for the seat or bed is configured to continuously discharge air from the blower through the thermoelectric devices. In one arrangement, the thermoelectric devices are sequenced between an activated and a deactivated position. Consequently, the desired cooling and/or cooling effect can be maintained while reducing energy consumption of the climate control system.

PRIORITY DATA

This application is a continuation of U.S. patent application Ser. No.12/208,254, filed Sep. 10, 2008, which claims the priority benefit under35 U.S.C. §119(e) of Provisional Application 60/971,220, filed Sep. 10,2007, the entire contents of both of which are hereby incorporated byreference herein.

BACKGROUND

1. Field

This application relates generally to climate control systems, and morespecifically, to operational schemes for climate controlled seats, bedsor the like.

2. Description of the Related Art

Temperature modified air for environmental control of living or workingspace is typically provided to relatively extensive areas, such asentire buildings, selected offices, or suites of rooms within abuilding. In the case of vehicles, such as automobiles, the entirevehicle is typically cooled or heated as a unit. There are manysituations, however, in which more selective or restrictive airtemperature modification is desirable. For example, it is oftendesirable to provide an individualized climate control for an occupantseat so that substantially instantaneous heating or cooling can beachieved. For example, an automotive vehicle exposed to the summerweather, where the vehicle has been parked in an unshaded area for along period of time, can cause the vehicle seat to be very hot anduncomfortable for the occupant for some time after entering and usingthe vehicle, even with normal air conditioning. Furthermore, even withnormal air-conditioning, on a hot day, the seat occupant's back andother pressure points may remain sweaty while seated. In the wintertime, it is highly desirable to have the ability to quickly warm theseat of the occupant to facilitate the occupant's comfort, especiallywhere the normal vehicle heater is unlikely to warm the vehicle'sinterior as quickly.

For such reasons, there exist various types of individualized climatecontrol systems for seats, beds and other similar assemblies. Suchclimate control systems typically include a blower which distributesambient air or other fluid past air conditioning devices (e.g., TEDs).The conditioned air can then be delivered to certain desired locationsof the seat, bed or other assembly. In order to reduce energyconsumption while still maintaining user comfort, it is desirable tooperate the climate control system according to one or more controlschemes.

SUMMARY

Accordingly, one aspect of the present inventions comprises a climatecontrolled seat assembly configured to receive a user. The seat assemblyincludes at least one blower, two or more thermoelectric devices influid communication with the blower, an air distribution devicedownstream of each thermoelectric device and a control system configuredto operate the thermoelectric devices according to a desired controlscheme. In one embodiment, the control scheme is configured toselectively activate or deactivate the thermoelectric devices while theblower continuously delivers a volume of air to the thermoelectricdevices.

According to other embodiments, the seat assembly includes a seatingdevice, a bed or another device configured to receive one or more users.In another embodiment, the control scheme is configured to have only aone thermoelectric device activated at a time. In yet other aspects, thecontrol scheme is configured to have at least two thermoelectric deviceactivated at a time.

In some embodiments, the control system comprises a control module. Inother embodiments, the control scheme is based at least in part on apre-programmed time sequence. In yet other embodiments, the controlscheme is based at least in part on a user-selected mode of operation.According to other aspect of the present invention, the user-selectedmode of operation includes a plurality of temperature settings. In someembodiments, the user-selected mode of operation comprises a desiredtemperature value. In still other arrangements, the assembly furthercomprises a user-interface device, which is configured to allow a userto select a mode of operation. In several embodiments, the userinterface device includes a button, a knob, a keypad or the like.

In one embodiment, the control scheme is based at least in part on areading from at least one sensor. In other embodiments, the sensorcomprises a temperature sensor. In some aspects of the presentinvention, the temperature sensor is configured to detect thetemperature of a volume of air downstream of the thermoelectric device.In still other embodiments, the sensor comprises a pressure sensor,which is configured to recognize when a user is positioned on a portionof the seat assembly.

According to other embodiments, a method of delivering conditioned airto a climate controlled item of furniture includes delivering a volumeof air into a fluid conduit using a blower, distributing the volume ofair to at least two branches and conveying a volume of air directed intoeach branch through a thermoelectric device. The method furthercomprises delivering the volume of air from the thermoelectric device toa user situated on the furniture through a fluid distribution device andactivating or deactivating the thermoelectric device to regulate thetemperature of air entering the fluid distribution device.

In accordance with some embodiments, the item of furniture is a bed,seating device or the like. In other embodiments, the step of deliveringa volume of air into a fluid conduit using a blower is substantiallycontinuous. In another embodiment, the method further comprisesmeasuring the temperature of air exiting the thermoelectric device. Instill other embodiments, the step of activating or deactivating thethermoelectric device is at least partially regulated by the measuredtemperature of the air exiting the thermoelectric device.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other features, aspects and advantages of the presentinventions are described with reference to drawings of certain preferredembodiments, which are intended to illustrate, but not to limit, thepresent invention. The drawings include seven (7) figures. It is to beunderstood that the attached drawings are for the purpose ofillustrating concepts of the present inventions and may not be to scale.

FIG. 1 is a schematic illustration of a climate control system that isconfigured in accordance with one embodiment;

FIG. 2A is a schematic illustration of a control scheme for a climatecontrol system according to a first embodiment;

FIG. 2B is a schematic illustration of a control scheme for a climatecontrol system according to a second embodiment;

FIG. 2C is a schematic illustration of a control scheme for a climatecontrol system according to a third embodiment;

FIG. 2D is a schematic illustration of a control scheme for a climatecontrol system according to a fourth embodiment;

FIG. 3A is a schematic illustration of a climate control system for abed which is configured according to one embodiment;

FIG. 3B is detailed view of a portion of the illustrated of FIG. 3A;

FIG. 4 illustrates a top view of a climate controlled bed with the vastmajority of a top member removed in accordance with one embodiment;

FIG. 5 illustrates a top view of a climate controlled bed with the vastmajority of a top member removed in accordance with another embodiment;and

FIG. 6 is a schematic illustration on another embodiment of a climatecontrolled bed.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

FIG. 1 schematically illustrates one embodiment of a climate controlsystem 10. The depicted climate control system 10 is particularly wellsuited to be used in a seat or bed assembly. However, it will beappreciated that the climate control features described herein may beincorporated into other types of assemblies and systems. For example,the control system can be used in office chairs, recliner chairs, sofas,beds, automobile seats, airplane seats, stadium seats, benches and thelike.

With continued reference to FIG. 1, the climate control system 10 of theseat assembly comprises a plurality of thermoelectric devices (TEDs) 20(or other types of fluid modules) and air distribution devices 40. Asdescribed herein, one or more blowers 50 or other air transfer devicesare configured to deliver air to the air distribution devices 40 via theTEDs 20 or other fluid modules.

In some embodiments, the fluid modules 20 comprise thermoelectricdevices (TEDs) that are configured to temperature condition (i.e. toselectively heat or cool) the air or other fluid flowing through them. Apreferred thermoelectric device can be a Peltier thermoelectric module.The TED schematically illustrated in FIG. 1 can include a main heatexchanger for transferring or removing thermal energy from the fluidflowing through TED 20 or other type of fluid module and to anydownstream distribution systems. Preferably, the TED 20 can also includea secondary heat exchanger that extends from the TED 20 generallyopposite the main heat exchanger. In one embodiment, the TED 20 can beconfigured to cool the main heat exchanger when electrical current isapplied to the TED 20 in a first direction. Thus, transferring heat awayfrom the air or other fluid passing in the vicinity of the main heatexchanger. In such an embodiment, the TED 20 is configured to heat thesecondary heat exchanger, thereby transferring heat to the air or otherfluid passing in the vicinity of the secondary heat exchanger. However,it should be appreciated that if the electrical current is reversed, themain heat exchanger will be heated and the secondary heat exchanger willbe cooled. In addition, the extent of heating and/or cooling can beregulated by controlling the amount of electrical current beingdelivered to each TED 20. Thus, in some embodiments, a fluid module(e.g., TED) can be used to selectively heat and/or cool a volume of airflowing past it. It should also be appreciated in some embodimentsdescribed herein the TED can be eliminated or turned off. In suchembodiments, a cooling effect ban be provided by blowing ambient airthrough the distribution system and to the occupant.

As illustrated, a blower 50 is preferably configured to deliver a volumeof air through a main header 80. From the main header 80, air can thenbe distributed to one or more branches 82. In the illustratedembodiment, the air from the main header 80 is divided into threebranches 82, each of which delivers a volume of air past a TED 20 orother fluid module. It will be appreciated that a climate control systemcan have more or fewer branches 82 and/or headers. The blower 50 orother air delivery device can comprise an electrical fan or blower, suchas, for example, an axial blower and/or radial fan. In the illustratedembodiment, a single pumping device 50 is used to deliver air to boththe main and waste heat exchangers. However, in other embodiments,separate pumping devices can be used to deliver air to the main andwaste heat exchangers.

With continued reference to FIG. 1, air flowing past the main heatexchanger portion of each TED 20 is discharged into a main dischargeconduit 84. In some embodiments, this conditioned air is then routed toone or more air distribution devices 40 where it is distributed througha plurality of orifices or other openings. Such air distribution devices40 can be placed immediately adjacent to a chair or bed assembly surface14 or other user-interface surface. In some embodiments, one or moreintermediate layers or devices can be situated between the airdistribution device 40 and user-interface surface 14.

In FIG. 1, air flowing through a secondary or waste heat exchanger isrouted into separate secondary or waste discharge conduits 88. In somepreferred embodiments, the secondary discharge conduits 88 areconfigured so as to be in hydraulic communication with one another.Therefore, a single collection header (not shown) can be used to collectand remove the secondary or waste air stream to a desired location.

The TEDs 20 illustrated in FIG. 1 are configured to cool (e.g., removeheat) the air flowing past the main heat exchanger and towards the airdistribution devices 40. In such embodiments, when the heat exchangersare activated, air flowing past the secondary or waste heat exchangersis warmer than the air entering the TEDs 20. Alternatively, however,one, some or all of the TEDs 20 can be configured to warm air flowingthrough the main heat exchanger and cool air flowing through thesecondary or waste heat exchangers. In other embodiments, a climatecontrol system can be configured so that some TEDs 20 deliver cooler airand some deliver warmer air to air distribution devices 40. Preferably,the climate control system is configured to permit a user to easilymodify whether warmer or cooler air is delivered to the air distributiondevices 40.

The TEDs 20 described herein represent only one exemplary embodiment ofdevices that can be used to condition the air or other fluid supplied bya blower 50. Thus, any of a variety of differently configured fluidmodules or other devices may be used to condition a volume of fluid.Other examples of fluid modules that may be used are described in U.S.Pat. No. 6,223,539, 6,119,463, 5,524,439 or 5,626,021, which are herebyincorporated by reference in their entirety. Another example of such afluid module is currently sold under the trademark Micro-Thermal Module™by Amerigon Inc. In another example, the TED 20 or other fluid modulecan share one or more components (e.g., blowers, pumping devices, TEDs,etc.) with the vehicles general climate control system.

Such climate control systems can be advantageously configured and/orcontrolled to reduce capital and/or energy costs. As described herein,the climate control system 10 can include fewer blowers 50 or other airtransfer devices. Further, in some embodiments, the climate controlsystem can be operated according to one or more control routines whichare adapted to reduce energy consumption. In addition, such energy andcost saving measures can be implemented while maintaining or improvingthe performance of the climate control system 10.

The climate control systems 10, the control routines and their variousfeatures described herein can be used in a variety of user-interfaceapparatuses, such as, for example, beds (e.g., normal spring beds,select comfort beds, hospital beds, reclining beds, etc.), chairs (e.g.,office chairs, task chairs, recliners, etc.), other seating assemblies,sofas, airplane seats, train seats or the like.

The energy consumption of the control system can be reduced byadvantageously controlling the operation of one or more of the TEDs 20or other fluid modules 20. For example, the TEDs 20, which areelectrically operated, can be turned on or off according to anenergy-reducing control scheme. In other embodiments, the electricalcurrent delivered to one or more TEDs 20 is modulated to achieve adesired level of cooling and/or heating for the air passingtherethrough.

In some embodiments, the blower 50 or other air transfer device isconfigured to continuously operate as fluid modules 20 are turned on/offor modulated. Alternatively, however, the blower 50 can be configured toturn on or off during the operation of the climate control system 10. Inother embodiments, the amount of air being delivered to the blower 50can be varied by controlling the speed of the blower, by modulating oneor more valves or by some other method.

FIG. 2A schematically illustrates one embodiment of a scheme 200A forcontrolling the operation of the various components of a climate controlsystem, including TEDs, other fluid modules, blowers and the like over aparticular time period. In the depicted embodiment, the control systemincludes three TEDs 120 and one blower 150. During such an operationalscheme 200A, the TEDs 120 can either be turned on or off. Further, theblower 150 can be operated at any one of a plurality of operationallevels. Alternatively, the blower can be configured to operate at aconstant speed (e.g., on/off operation). In FIG. 2A, the shaded regionsindicate that the particular device is operating (or, in the case of adevice capable of variable operational levels, the level at which thedevice is operating) and the white regions indicate that the particulardevice is not operating.

Thus, during the initial time period 250 in the illustrated embodiment,TED No. 1 is activated and TED Nos. 2 and 3 are deactivated. During thatsame time period, the blower 150 is delivering air to the climatecontrol system at a relatively low rate (schematically represented bylevel 212).

With continued reference to FIG. 2A, during the next time interval 252,all three TEDs 120 are activated. In addition, the blower 150 isconfigured to deliver the maximum volume of air through the controlsystem (schematically represented by operational level 214).

As schematically illustrated, TED Nos. 2 and 3 are configured to remainactivated, and TED No. 1 is configured to be deactivated during thesubsequent time period 254. Further, under this embodiment, the blower214 continues to operate at the same level 214 as it did in the previoustime interval 252. As shown in FIG. 2A, the operation of the TEDs 120and the blower 150 can be varied from one time interval to the next. Theoperational characteristics of the TEDs 120 and/or the blower 150 can bemodified (e.g., on/off, speed variation, etc.) in accordance with one ormore desired control schemes.

Therefore, if the climate control system is similar to the embodimentillustrated in FIG. 1, the blower can continue to deliver air or otherfluid past the TEDs 20 or other fluid modules even when the TEDs 20 arenot activated (e.g., not electrically energized). Under suchcircumstances, fluid distributed through a fluid distribution device 40may not be temperature conditioned (e.g., cooled or heated) if upstreamTEDs 20 are deactivated. In other embodiments, the electrical currentsupplied to the TEDs 20 can be modulated, either in addition to or inlieu of simple TED activation/deactivation, in order to vary the extentto which air or other fluid is temperature conditioned. Consequently,the flow rate of fluid discharged from a particular fluid distributiondevice 40 towards a user can remain substantially constant even thoughthe temperature of that fluid varies with time. In other arrangements,both the flow rate and the temperature of a fluid discharged from afluid distribution device 40 can fluctuate, as TEDs 20 areactivated/deactivated and the blower's capacity is modified.

The incorporation of such control schemes in climate control systems canhelp reduce energy consumption, as some TEDs 20 can be deactivatedand/or turned down during certain time periods. In some embodiments,additional energy savings can be realized if the blowers 50 or otherfluid delivery devices are configured for adjustable operation. Further,the capital costs and overall complexity of a climate control system canbe reduced by utilizing a common header to deliver air or other fluidfrom a blower 50 to multiple fluid modules 20 (e.g., 20), as illustratedin the embodiment of FIG. 1. As a result, fewer blowers 50, electricalconnections and the like may be needed.

FIG. 2B illustrates another embodiment of a scheme 200B for controllingthe operation of a climate control system. As shown, the TEDs 120 areconfigured to turn on or off so that only a single TED 120 is operatingat a time. Alternatively, the operational scheme can be configured sothat two or more TEDs 120 operate simultaneously. In the illustratedembodiment, the TEDs 120 are configured to be switched on and off in asequential, orderly pattern. However, the order in which TEDs 120 areactivated and deactivated can vary. For example, TEDs 120 can beoperated in accordance with a more random pattern.

With continued reference to FIG. 2B, the blower 150 is configured tooperate at a constant operating level 230 (e.g., speed, output, etc.).Thus, the amount of air or other fluid being delivered to each TED 120,and consequently to each downstream fluid distribution device, canremain substantially constant. This can help provide a consistent feeland comfort level to users of climate control seating assemblies (e.g.,chairs, beds, etc.), as the flow rate of air being discharged from aparticular surface or user-interface location does not fluctuate.However, it will be appreciated that as TEDs 120 are activated anddeactivated, the temperature of the discharged air or other fluid willvary.

According to certain preferred embodiments, schemes regulating theoperation of the TEDs 120 and the blower 40 advantageously maintain adesired cooling or warming effect for the climate controlled seatingassembly, while simultaneously reducing unnecessary energy consumption.This can help maintain a generally consistent power consumption rateduring the operation of the TEDs 120, the blower 40 and any othercomponents of a temperature conditioning system. Such a consistent powerconsumption rate can eliminate undesirable and potentially harmfulspikes during the delivery of electrical energy. Further, such schemescan help maintain thermal inertia by allowing the temperatureconditioning system to more quickly respond to desired temperaturevariations. In addition, the fairly constant volumetric delivery ofconditioned and/or unconditioned air helps provide a more consistentfeel to the occupant. Thus, the occupant is less likely to be disturbedor otherwise affected by a modulating flow rate and all the noticeablechanges that accompany it (e.g., variations in sounds, feel, etc.).

In FIG. 2C, the control scheme 200C is configured to sequence the TEDs120 between activated and deactivated positions similarly to theembodiment of FIG. 2B. However, in the illustrated arrangement, thecontrol scheme 200C varies the operation (e.g., speed, flowrate, etc.)of the blower 150. As shown, the operation of the blower 150 follows asubstantially sinusoidal pattern over time. Alternatively, the operationof the blower 150 can fluctuate in one or more other manners. Forexample, the speed and/or output of the blower 150 can follow a linear,non-linear, random, step-like or any other type of pattern. As discussedbelow, in some embodiments, the blower 150 can be controlled in responseto one or more sensor measurements, an input from a user, apreprogrammed schedule, a mode change and/or the like.

With reference to FIG. 2D, the energy supplied to each TED can be variedaccording to a sinusoidal or other type of pattern (e.g., linear,non-linear, random, etc.). As shown, if the control scheme is configuredto vary the energy (e.g., voltage) supplied to the TEDs according to aparticular timing offset, the total amount of energy consumed by theTEDs can remain at a substantially constant level 270 over time. It willbe appreciated that in other embodiments the total energy consumption ofthe TEDs can vary with time. As discussed above, there may be certainadvantages associated with having a system that includes generallyconsistent power consumption and/or fluid flowrate characteristics.

According to certain embodiments, the operational scheme used to controlthe TEDs, blower and/or other components of a climate control system isbased on a preprogrammed sequence. For example, the TEDs and blower canbe configured to follow a particular time-based operational schedule,such as in the embodiments illustrated in FIGS. 2A-2D and discussedherein. Therefore, once such a sequence is activated, a climate controlsystem can follow a predetermined pattern in which the operation of theTEDs and/or blowers is modified. In some embodiments, such atime-activated sequence is initiated and/or terminated by the pressingof a button or turning of a knob. However, one or more other methods ofinitiating such operational sequences can also be used. For example, thesequence can be commenced by manipulating a lever or by entering acommand on using a keypad, keyboard, touch screen or other controller.

In other embodiments, an operational sequence is configured toautomatically begin and/or end based on the time of day, a timer (e.g.,elapsed time from a particular event or occurrence) or the like. Instill other configurations, a particular operational scheme can beactivated and/or deactivated using feedback received from one or moresensors. For example, a temperature sensor, humidity or dew pointsensor, condensation sensor, motion sensor, pressure sensor or the like.For example, a pressure sensor can be used to detect the presence of anindividual on or near a climate controlled seat assembly (e.g., chair,bed, etc.). Thus, such seating assemblies can be configured to functionin a desired manner when a user triggers a sensor or other activationdevice. In another embodiment, a humidity sensor can adjust theoperating parameters to avoid condensation in the TEDs during humidconditions. In another embodiment, a condensation sensor can be used toadjust the operating parameters if condensation is detected.

Moreover, the climate controlled seating assembly can be configured tofunction under two or more operational modes. For example, a climatecontrolled chair or bed can permit a user to select a level of coolingand/or heating (e.g., “Low-Medium-High”, “1-2-3-4-5”, etc.).Alternatively, seating assemblies can be configured with climate controlsystems that allow user to enter an actual temperature. In otherembodiments, users can select a desired setting, temperature and/orother operational mode using a knob, lever, switch, keypad or the like.In still other arrangements, users are permitted to program anoperational scheme for a climate controlled seating assembly thatsatisfies their unique preferences and/or requirements.

As discussed, control of the TEDs, blower and/or other components of theclimate control system can be based, at least partially, on feedbackreceived from one or more sensors. For example, a climate controlledseat, bed or the like can include one or more thermal sensors, opticalsensors, motion sensors, audible sensors, pressure sensors and/or thelike. In some embodiments, such sensors can be positioned on or near theclimate controlled seat assembly to determine whether cooling and/orheating of the assembly is required or desired. For instance, thermalsensors can help determine if the temperature at a surface of the seatassembly is above or below a desired level. Alternatively, one or morethermal sensors can be positioned in or near a TED or fluid conduit todetect the temperature of the discharged fluid. In still otherembodiments, temperature sensor can be used to detect the ambienttemperature and the control system can be configured to activate theTEDs and/or blowers if the ambient temperature drops or rises below apredetermined temperature and/or a temperature setting determined by theuser. Likewise, pressure sensors can be configured to detect when a userhas been in contact with a surface of a seat, bed or the like for aprolonged time period. Depending on their type, sensors can contact aportion of the seating assembly. In some embodiments, a sensor islocated within and/or on the surface of the seating assembly. However,in other arrangements, the sensors are configured so they do not contactthe seating assembly.

In some preferred embodiments, a control module is used to control theoperation of the TEDs, blowers and/or other system components. Thus, acontrol module can be configured to execute a desired operational schemeas described herein. The control module can be configured to activate,deactivate and/or modulate the TEDs, blowers and the like. In addition,the control module can include connections to one or more sensors,user-interface devices (e.g., knobs, buttons, or other mode selectiondevices, keypads, etc.), timers and any other devices that are desirableor necessary for the proper execution of a particular operationalscheme. Further, the control module can be adapted to cooperate andcommunicate with one or more other control systems, such as, forexample, an automotive control panel or the like. Thus, a user canselect a desired mode of operation directly from a car's dashboard orother instrument panel.

FIGS. 3A and 3B schematically illustrate one embodiment of a climatecontrolled bed 310 equipped with a control scheme as described herein.As shown, the climate controlled bed 310 comprises a single blower 350and three TEDs 320. However, in other arrangements, the bed 310 caninclude more or fewer blowers 350 and TEDs 320, as desired. In somepreferred embodiments, the climate controlled bed 310 is configured sothat the blower 350, the TEDs 320, conduits 380, 382, 388, the controlmodule (not shown) and any other components of the climate controlsystem are conveniently positioned underneath the mattress, pad or othermember on which users can be positioned. For example, such items can bepositioned within a box spring or other interior portion of the bed 310so they are not visible to users. In addition, the bed 310 preferablycomprises an power source (e.g., power cord, battery, etc.) from whichthe various components (e.g., blower 350, TEDs 320, control module,etc.) can be electrically energized.

With continued reference to FIGS. 3A and 3B, the blower 350 can beconfigured to draw a volume of ambient air or other fluid and dischargeit into a main discharge header 380. As illustrated, the bed 310 caninclude one or more openings 390 to permit fluid to enter the bedinterior 316. Once air or other fluid has been delivered into the maindischarge header 380, it can be directed to the various distributionbranches 382. Although not shown, the main header 380 and/or thedistribution branches 382 can include valves and/or other regulationdevices to selective control the fluid flowrate and/or pressure to eachTED 320 and fluid distribution device 340.

In the illustrated embodiment, air or other fluid diverted into eachdistribution branch 382 enters a TED 320 or other type of fluidconditioning module. As shown in FIG. 3B, fluid flowing through the TEDs320 enters either a main discharge conduit 384 or a secondary dischargeconduit 388. The TED 320 can be configured to either cool or heat theair entering the main discharge conduit 384. In the event a particularTED 320 is not activated, however, the air exiting into the maindischarge conduit 384 will be approximately at the same temperature asthe ambient air entering the blower. As discussed, whether a TED isactivated or deactivated can depend on the particular operational schemebeing used by the climate control system.

With continued reference to FIGS. 3A and 3B, air or other fluid directedinto the main discharge conduit 384 can enter into a fluid distributiondevice 340, regardless of whether or not it was actually conditioned bya TED 320. In some embodiments, the fluid distribution device 340comprises a plurality of openings 342 through which the air or otherfluid exits. As illustrated in FIGS. 3A and 3B, air or other fluiddischarged from the air distribution device 340 can contact and diffusethrough a mattress 314, pad or other member. Preferably such a mattress314, pad or other member can be configured to permit fluid dischargedfrom the fluid distribution devices 340 to reach one or more of itsexposed surfaces 312.

As illustrated, air or fluid discharged from the TED 320 into thesecondary discharge conduit 388 can be collected into a common headerand expelled from the bed 310 through one or more outlets 394.

A control scheme as described herein can be advantageously used tomanage the operation of the three TEDs 320 and blower 350 depicted inFIGS. 3A and 3B. As discussed, such an operational scheme can beconfigured to sequence the TEDs 320 between activated and deactivatedpositions in order to reduce energy consumption. In other embodiments,the operational scheme is capable of modulating the TEDs 320 betweenminimum and maximum levels. Likewise, under certain arrangements, thecontrol scheme can modulate the flowrate, speed and/or dischargepressure of the blower 350 within a desired range.

Consequently, air or other fluid can flow through the various fluiddistribution devices 340 to the exposed surfaces 312 of the mattress314, regardless of which TEDs 320 were activated or deactivated. Thus, auser can sense a consistent flow of air or other fluid when he or she issituated on the mattress 314. In some embodiments, the climatecontrolled bed 310 includes a switch, keypad or other user-interfacedevice (not shown) to allow a user to adjust the target temperature, themode of operation and/or any other setting related to the climatecontrol system. Further, the bed 310 can include one or more sensorsthat can further enhance the function of the climate control systemunder certain operational schemes, as described above. For example, asdescribed above, in one embodiment the bed 310 can include a temperaturesensor positioned near the TEDs 310, within the distribution devices 340and/or near the support surface of the mattress 314. A closed loopcontrol routine can be provided for regulating the temperature of theair provided by the TEDs to a predetermined and/or user selectedtemperature. In another embodiment (or in combination with the previousembodiment), the closed loop control routine can be configured toregulate the temperature of the air provided by the TED in response tomeasure of the ambient temperature. In another modification, the controlsystem can be configured to deactivate the blower and/or the TEDs aftera user selected or predetermined amount of time.

FIGS. 4 and 5 illustrate two different embodiments of climate-controlledbeds having distinct zones or sections. Such schemes can provideenhanced cooling and/or heating control to certain portions of the bed.Consequently, a user can customize a temperature-conditioning effect tohis or her liking. For example, a user can choose to provide more orless cooling or heating to a particular zone or section. Further, suchembodiments permit each occupant (e.g., in a dual occupant bed) of asingle bed to select a desired level of cooling and/or heating.

In FIG. 4, the illustrated bed 110 includes six different cooling and/orheating zones 412A-F. For clarity, the vast majority of a top member orpad 480 has been removed to reveal the distribution system 470A-Fpositioned below the pad 480. Each zone 412A-F includes its own flowthermoelectric device (not shown) such that each distribution system canbe associated with its own thermoelectric device. In addition, each flowdistribution system 470A-F can be configured to receive conditioned(e.g., heated and/or cooled) or unconditioned (e.g., ambient) air orother fluid from one or more fluid transfer devices (not shown). In someembodiments, the air or other fluid delivered by the fluid transferdevices can be routed through, past or in the vicinity of one or morethermoelectric devices to selectively temperature condition the air orother fluid.

With continued reference to FIG. 4, the distribution system 470A-F usedin each zone 412A-F is substantially identical in size and shape.However, it will be appreciated that the shape, size, air distributioneffect and/or characteristics of the distribution systems 470A-F usedwithin a particular bed 110 can vary, as desired or required by aparticular application. In FIG. 5, the flow distribution systems 470A-Fare generally positioned where the bed's occupants are most likely to besituated. Thus, depending on the size of the bed, the number ofoccupants it is intended to hold and/or the like, the number, shape,size, spacing, location and other characteristics of the flowconditioning members 470A-F can vary.

The embodiment of the climate-controlled bed 210 illustrated in FIG. 5includes only four cooling and/or heating zones 512A-D. As shown, eachzone comprises a flow distribution member 570A-D. However, unlike theflow distribution members 470A-F discussed and illustrated withreference to FIG. 4, these flow distribution members 570A-D vary fromzone to zone. For example, the flow conditioning members 570A, 570Blocated in zones 512A, 512B on one end of the bed 510 are larger insurface area than the flow conditioning members 570C, 570D in the othertwo zones 512C, 512D. As discussed, such a scheme can be used when ahigher volume of conditioned fluid is desired in selected zones (e.g.,512A and 512B). Flow distribution members 570A, 570B that requireadditional volumetric flow and/or better temperature-conditioningabilities can be supplied by additional fluid transfer devices and/orthermoelectric devices.

Additional details and/or embodiments of a climate controlled bed thatcan be used in combination, sub-combination or as replacement of acertain features are disclosed in U.S. patent application Ser. No.11/872,657, filed Oct. 15, 2008 and published as No. 2008-0148481 onJun. 26, 2008, the entire contents of which are hereby incorporated byreference herein.

FIG. 6 illustrates another embodiment of a climate controlled bed 600.In this embodiment, the bed 600 includes a first side 602 and a secondside 604. Each side of the bed can be associated with a set ofthermoelectric devices 606, 608. In other embodiment, more or less thantwo thermoelectric devices can be associated with each zone. Air can besupplied to the thermoelectric devices through a distribution header andthen from the thermoelectric devices through a distribution system andair permeable pad as described above. In one embodiment, each side 602,604 of the bed has a separate distribution system.

The thermoelectric devices 606, 608 can be operatively coupled to acontrol module 610, which can also be operatively coupled to a blower(not shown) The control module 610 can in turn be operatively coupled toa first and second input device 612, 614. Thus, in one embodiment, auser can input a temperature or conditioning setting for each side ofthe bed 600 using the input devices 612. In other embodiments, the inputdevices 612 can be combined into a single device with, for example,different modes.

In one embodiment, the control module 610 is configured for open loopoperation which based upon the settings from the input devices thecontrol module 610 operates the TEDs 606, 608 and/or blowers accordingto a predetermined setting or control routine. In another embodiment,temperature sensors 616 can be provided for detecting the temperature ofthe air delivered by the TEDs 606, 608 and/or ambient temperature. Insuch embodiments, the temperature measured by the sensors 616 can beused as a fail safe and/or as part of a closed loop control routine. Inone modified arrangement, the control module 610 can be configured toshut off the TEDs and/or blowers after a predetermined amount of timeand/or after an amount of time inputted by the user through the inputdevices 612, 614.

FIG. 6 also illustrates a power supply 618 that can be coupled to thecontrol module. In one embodiment, a single box or housing 620 containsthe power supply 618 and the control module 610.

To assist in the description of the disclosed embodiments, words such asupward, upper, downward, lower, vertical, horizontal, upstream, anddownstream have and used above to describe the accompanying figures. Itwill be appreciated, however, that the illustrated embodiments can belocated and oriented in a variety of desired positions.

In addition, in the description above, various components are describedas being “coupled” together or “operatively coupled” together. It is tobe understand that these are intended to be broad terms that includescomponents that are directly or indirectly connected to each otherand/or connected to each other through one or more intermediate members.In addition, with respect to electrical components, the components canbe electrically connected directly or indirectly through intermediatecomponents and/or wirelessly (e.g., through IR or other wirelesstransmission devices.

Although these inventions have been disclosed in the context of certainpreferred embodiments and examples, it will be understood by thoseskilled in the art that the present inventions extend beyond thespecifically disclosed embodiments to other alternative embodimentsand/or uses of the inventions and obvious modifications and equivalentsthereof. In addition, while a number of variations of the inventionshave been shown and described in detail, other modifications, which arewithin the scope of these inventions, will be readily apparent to thoseof skill in the art based upon this disclosure. It is also contemplatedthat various combinations or subcombinations of the specific featuresand aspects of the embodiments may be made and still fall within thescope of the inventions. Accordingly, it should be understood thatvarious features and aspects of the disclosed embodiments can be combinewith or substituted for one another in order to form varying modes ofthe disclosed inventions. Thus, it is intended that the scope of thepresent inventions herein disclosed should not be limited by theparticular disclosed embodiments described above, but should bedetermined only by a fair reading of the claims that follow.

1. A method of delivering air to a climate controlled bed comprising atleast two conditioning zones, comprising: selectively delivering airfrom a first fluid module into a first fluid conduit, wherein the firstfluid conduit is positioned within an interior portion of a bedmattress; directing air from the first fluid conduit to a first airdistribution member situated along or near a top surface of the bedmattress; selectively delivering air from a second fluid module into asecond fluid conduit, wherein the second fluid conduit is positionedwithin an interior portion of the bed mattress; directing air from thesecond fluid conduit to a second air distribution member situated alongor near a top surface of the bed mattress; wherein the first fluidmodule comprises a first fluid transfer device and a firstthermoelectric device; wherein the second fluid module comprises asecond fluid transfer device and a second thermoelectric device; whereinthe first air distribution member is configured to deliver air to afirst conditioning zone of the bed, the first air distribution memberadapted to distribute air above the top surface of the bed mattress,toward an occupant along the first conditioning zone; and wherein thesecond air distribution member is configured to deliver and a secondconditioning zone of the bed, the second air distribution member adaptedto distribute air above the top surface of the bed mattress, toward anoccupant along the second conditioning zone; thermally conditioning airbeing delivered to the first air distribution member and the second airdistribution member by electrically activating at least one of the firstthermoelectric device and the second thermoelectric device; wherein thefirst thermoelectric device and the second thermoelectric device areconfigured to selectively heat and cool air delivered to the firstconditioning zone and the second conditioning zone, respectively;regulating at least one of the first and second thermoelectric devicesand the first and second fluid transfer devices, based to a controlscheme and at least one user input, the at least one user input isassociated with a desired climate-control effect along the top surfaceof the mattress; and wherein the control scheme is configured toselectively regulate the thermoelectric devices and the fluid transferdevices to deliver air to the first and second air distribution members;and wherein the control scheme is configured to maintain a generallyconsistent overall power consumption rate for the climate controlled bedover time by turning on or off or modulating the amount of electricalenergy delivered to at least one of the first and second thermoelectricdevices and the first and second fluid transfer devices.
 2. The methodof claim 1, wherein the control scheme is configured to have at leastone of the first thermoelectric device and the second thermoelectricdevice activated at a time to deliver conditioned air to at least one ofthe first air distribution member and the second air distributionmember.
 3. The method of claim 1, wherein the control scheme is based,at least in part, on a user selected time feature wherein the blowersand/or the thermoelectric units are turned off after a period of timeselected by a user.
 4. The method of claim 1, wherein the at least oneuser input comprises a user-selected mode of operation.
 5. The method ofclaim 4, wherein the user-selected mode of operation comprises a timesetting.
 6. The method of claim 4, wherein the user-selected mode ofoperation comprises a plurality of temperature settings.
 7. The methodof claim 4, wherein the user-selected mode of operation comprises adesired temperature value.
 8. The method of claim 1, wherein the atleast one user input is received by a user input device operativelycoupled to the control system.
 9. The method of claim 1, wherein thecontrol scheme is based at least in part on a reading from at least onesensor.
 10. The method of claim 9, wherein the sensor comprises at leastone of a temperature sensor, a humidity sensor and a condensationsensor.
 11. A method of thermally conditioning a climate controlled bedassembly, comprising: delivering air to a first fluid within an uppersupport member of a bed assembly using a first fluid module; directingair from the first fluid conduit to a first air distribution device, thefirst air distribution device located within a first conditioning zoneof the bed assembly; delivering air to a second fluid within an uppersupport member of a bed assembly using a second fluid module; directingair from the second fluid conduit to a second air distribution device,the second air distribution device located within a second conditioningzone of the bed assembly; wherein the first fluid module comprises afirst fluid transfer device and a first thermoelectric device; whereinthe second fluid module comprises a second fluid transfer device and asecond thermoelectric device; wherein air entering the first and secondair distribution devices is adapted to be at least partially distributedtherein and delivered above a top surface of the upper support member;and thermally conditioning air entering the first air distributiondevice by selectively electrically activating the first thermoelectricdevice; thermally conditioning entering the second air distributiondevice by selectively electrically activating the second thermoelectricdevice; wherein the first thermoelectric device and the secondthermoelectric device are configured to selectively heat and cool airdelivered by the first fluid module and the second fluid module,respectively; regulating at least one of the first and secondthermoelectric devices and the first and second fluid transfer devices,based to a control scheme and at least one user input relating to anoperation of the climate controlled bed assembly; and wherein thecontrol scheme is configured to selectively regulate the thermoelectricdevices and the fluid transfer devices to deliver air to the first andsecond air distribution devices; and wherein the control scheme isconfigured to maintain a generally consistent climate-control effectalong the surface of the upper support member of the bed assembly overtime by turning on or off or modulating the amount of electrical energydelivered to at least one of the first thermoelectric device, the secondthermoelectric device, the first fluid transfer device and second fluidtransfer device.
 12. The method of claim 11, wherein the control schemeis based, at least in part, on a user selected time feature wherein atleast one of the blowers and/or at least one of the thermoelectric unitsare turned off after a period of time selected by a user.
 13. The methodof claim 11, wherein the at least one user input comprises auser-selected mode of operation.
 14. The method of claim 13, wherein theuser-selected mode of operation comprises a time setting.
 15. The methodof claim 13, wherein the user-selected mode of operation comprises aplurality of temperature settings.
 16. The method of claim 13, whereinthe user-selected mode of operation comprises a desired temperaturevalue.
 17. The method of claim 11, wherein the at least one user inputis received by a user input device operatively coupled to the controlsystem.
 18. The method of claim 11, wherein the control scheme is basedat least in part on a reading from at least one sensor.
 19. A method ofdelivering conditioned air to a climate controlled bed, the methodcomprising: delivering a volume of air into a fluid conduit using atleast one blower; conveying a volume of air directed into at least onefluid conduit through or past at least one thermoelectric device,wherein the at least one fluid conduit is positioned within a mattressof the climate controlled bed; delivering the volume of air from the atleast one thermoelectric device through at least one fluid distributionsystem positioned under an air permeable pad of the mattress and thenthrough the air permeable pad in a direction of a user situated on thebed; and controlling the at least one thermoelectric device and the atleast one blower to regulate at least one of a flowrate and atemperature of air entering the at least one fluid conduit and the atleast one fluid distribution device, based to a control scheme and atleast one user input, the at least one user input relating to a desiredoperational setting for the climate controlled bed; wherein the controlscheme is configured to selectively regulate at least one operationalparameter of at least one of the at least one thermoelectric device andthe at least one blower; and wherein the control scheme is configured tomaintain a generally consistent climate-control effect along the surfaceof the bed over time by turning on or off or modulating the amount ofelectrical energy delivered to at least one of the at least onethermoelectric device and the at least one blower.